On April 26-29,2022,at the 16th German Elevator Exhibition(INTERLIFT)held in Augsburg Exhibition Center,Germany,where is the brightest star?
On March 2,2022,what is the hero behind the”Creative Award”golden cup at the”Third high-end manufacturing CIO Shanghai Forum”?
More than 2 million sets of Xinshida elevator electric control systems have been applied in the world.What kind of chemical reaction will happen when the rich industry KNOW and the latest intelligent technology are combined?
Xinshida uses G9000 integrated intelligent elevator control cabinet to answer your question.
The second largest industry elevator for transmission control application is a rigorous closed-loop system.Due to the extreme demand for safety,efficiency,comfort,etc.in the industry,a series of rigorous certification,type test,and constantly pushing up the application threshold,the industry ecology has basically developed in the circle of acquaintances,and customers and manufacturers know each other well.There are basically no customers who don’t know the truth and no subverters coming from across the border.The reputation of the industry is of unprecedented importance.Therefore,every innovation in the industry is extremely prudent.
Under such restrictions,how can G9000 go further?
1.Integrated design:adopt the fully integrated design concept,integrate the components in the control cabinet into three modules,simplify the system structure,enhance the system stability,and improve the manufacturing efficiency.In addition,the modular design,on the one hand,provides greater flexibility to meet the personalized requirements of customers;On the other hand,it contributes a lot to module reuse and inventory minimization.
2.Industrial appearance:
The appearance is simple and tough,reflecting a strong industrial texture;
The human-computer interaction part is designed reasonably and conforms to ergonomics;
The cabinet shell is formed by stamping process at one time,with stable quality and good consistency;
The cabinet shell is made of hot-dip galvanized sheet without painting process,which is green and environmentally friendly.
-G9000’s ergonomic design reflects Xinshida’s understanding of the elevator industry,as well as its pursuit of beauty and the humanistic nature of the product.Industrial products are no longer cold.
3.Separation of high and low operation areas:After the user completes the wiring in the installation/maintenance area,the user can complete all commissioning operations on the operation interface.During the whole process,the user will not contact with high-voltage and high-risk devices.It ensures the convenience and safety of user operation.The ease of use of the G9000 design is not only reflected in the use of passengers,but also in the installation process,which contains a profound understanding of industry standards and installation scenarios.
4.Communication absolute value encoder
The communication encoder can preset the host parameters to realize debugging free
With power-off memory function,directly read the position information after power-on
Identification of component ID card to ensure component quality maintenance and channel normalization
Cancel PG card configuration
Strong anti-interference ability
G9000 upgraded the encoder,which not only shortened the time of on-site commissioning,but also provided guarantee for the formal safety of future maintenance parts.
5.Elevator cloud:It can provide EID-based elevator parts management,elevator health diagnosis,and intelligent debugging.This is the more colorful part of G9000 in combination with the elevator cloud of Xinshida.The elevator cloud can seamlessly connect with the system of the host factory,so that each elevator is still a dear child after being sold.It ensures that during the whole life cycle of the elevator,passengers can take the elevator more safely,and users can better obtain regular spare parts and good service from the main engine factory,which also opens the door for the elevator aftermarket.
6.Electronic UCMP
Using programmable electronic technology,all the door lock short circuit and jumper states of the elevator can be detected,greatly improving the safety of the elevator
Communication connection with the main control board to realize the detection and binding of parts
The safety relay outputs at the target layer to improve the life of the relay.
7.Automated production-informatization:
According to the industry characteristics,the self-developed EMES system realizes the automatic processing of the whole elevator parameters,packing list,SAP materials and production BOM,greatly improving the efficiency and accuracy of order decomposition.
The EMES system directly captures the parameters from the order and connects with the barcode system to ensure the accuracy of material issuance,installation,packaging and shipment,and avoid wrong or missed delivery.
The EMES system directly transfers the order parameters to the fully automatic test bench,which automatically matches and sets the parameters to realize the automatic factory setting of customer order parameters.
Visual technology is applied to inspect the control cabinet according to the order parameters to improve the production quality of the control cabinet.
The whole cabinet is composed of human-computer interaction module,drive and control module,contactor and terminal module,which can be assembled by industrial robot;
Integrated design reduces the number of components and harnesses.Except for the main circuit of the all-in-one machine,only plug-in connection is required.
G9000’s more contribution to the elevator electric control industry lies in its production process.Xinshida frequency conversion provides it with complete drive products and perfect potential control algorithm.Xinshida intelligent manufacturing has built a high-level full-automatic all-in-one machine production line for it.Xinshida robot and operation control products are applied to this production line,realizing that one all-in-one machine can be produced every 8 minutes and tested and packaged.In order to meet the needs of fully automatic production,G9000 has made the above special design.
The characteristics of G9000 can be summarized as follows:
G9000 is the integrator of five business divisions of Xinshida Electric,Frequency Conversion,Robotics,Operation Control and Intelligent Manufacturing,and the integration of multiple disciplines.
Due to the contribution of Xinshida to the industry,Xinshida was awarded the honorary title of”Digital Manufacturing Comprehensive Strength Excellence Award”at the”Third High-end Manufacturing CIO Shanghai Forum”by virtue of its active exploration and achievements in digital manufacturing.
According to the news of Sail Media on November 21,2022,Xinshida won the seventh batch of single manufacturing champion enterprises selected by the Ministry of Industry and Information Technology and the China Federation of Industrial Economics with its intelligent elevator control cabinet products.